Problems with Incomplete Reflow on “Intrusive” Solder Joints

Generally a reliable solder method, companies can experience problems with incomplete reflow on “intrusive” solder joints, i.e. “pin in paste” or reflow on through hole components. 90% of the time, a faulty profile is the culprit. Check out Bob Willis’s analysis of the phenomenon with illlustrations from the NPL Defect Database.

Causes of Solder Fillet Lifting

While it is not linked directly to solder reliability, solder fillet lifting can be worrisome. Where is it seen? What are its causes? Check out Bob Willis’s analysis of the phenomenon with illlustrations from the NPL Defect Database.

Get your questions answered by Bob Willis in person at the free process defect database clinic at IPC APEX EXPO in April 2011 in Las Vegas. Sponsored by NPL and IPC.

Causes and solutions for popcorn defects in plastic packages

Industry guru Bob Willis discusses the causes of component cracking in rework and soldering and the solution: check out IPC standards for moisture sensitive components.

Bob will provide free help on your problem boards and assemblies at the FREE NPL Defect Database Clinic at IPC APEX EXPO on April 12-14 on the show floor. With the help of equipment in the booth, Bob can help you find preventative or corrective actions at no charge. Learn more at www.ipcapexexpo.org/show-floor.

Additional references:

J-STD-033B, Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices (J-STD-033B.1 with Amendment 1)

J-STD-020D-1: IPC/JEDEC Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surf

J-STD-075: Classification of Non-IC Electronic Components for Assembly Processes

Causes and solutions for Solder Beading

Industry expert Bob Willis explains how to address solder beading, a defect usually found on chip components. Hint: it’s your stencils.

Bob will provide free help on your problem boards and assemblies at the FREE NPL Defect Database Clinic at IPC APEX EXPO on April 12-14 on the show floor. With the help of equipment in the booth, Bob can help you find preventative or corrective actions at no charge. Learn more at www.ipcapexexpo.org/show-floor.

Causes and tests for outgassing on your through-hole leads.

This is one in a series of videos by industry expert and consultant Bob Willis.

Bob will provide free help on your problem boards and assemblies at the FREE NPL Defect Database Clinic at IPC APEX EXPO on April 12-14 on the show floor. With the help of equipment in the booth, Bob can help you find preventative or corrective actions at no charge. Learn more at www.ipcapexexpo.org/show-floor

Originally posted 2/10/11

Causes and Tests for Pin holes, blow holes and outgassing

This is one in a series of videos by industry expert and consultant Bob Willis.

Bob will provide free help on your problem boards and assemblies at the FREE NPL Defect Database Clinic at IPC APEX EXPO on April 12-14 on the show floor. With the help of equipment in the booth, Bob can help you find preventative or corrective actions at no charge. Learn more at www.ipcapexexpo.org/show-floor

Originally posted 1/10/11



Advantages of solder paste in assembling package-on-package boards

Answered by industry expert Bob Willis
Originally posted 12/3/10

Critical contact and pristine areas in IPC-A-600

Answered by IPC Vice President - International Relations, David Bergman
Originally posted 11/15/10

Do IPC standards require solder mask to be green?

Answered by IPC Vice President - International Relations, David Bergman
Originally posted 10/12/10

What are acceptability requirements for a board…?

Answered by IPC Vice President - International Relations, David Bergman
Originally posted 8/24/10

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